WORK ZONE SAFETY

FusionBLADE: Work Zone Intrusion Detection Sensor

The Backward Looking Advanced Detection Engine. Radar + AI-powered video collision detection for smart work zones: detects approaching vehicles, analyzes threats, and alerts crews in under 100 milliseconds. Detect, analyze, alert, and report, all on the device, all in real time.

Omnisight FusionSensor AI traffic sensor combining HD3D radar and HD video

USE CASES

Built for the Crews Most at Risk.

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CORE TECHNOLOGY

Radar + AI Video. Better together.

Omnisight FusionSensor HD3D radar performing through snow on a highway in all-weather conditions

HD3D RADAR

Speed and range, in any weather.

Video alone fails in fog, glare, rain, and low light, exactly when work zone incidents peak. HD3D radar measures speed and distance accurately, 24/7, in every condition. Radar gives FusionBLADE the speed measurement, depth perception, and all-weather operation that camera-only systems can't deliver.

AI VIDEO

Classification and evidence.

Radar alone can't classify a car vs. a truck or capture video evidence. AI-enabled HD video adds vehicle classification, low false-alert rates, and full incident playback, fused with the radar point cloud 20 times per second for sub-second collision decisions.

Omnisight FusionSensor AI vision detecting and classifying vehicles at an intersection

WHY FUSIONBLADE

Replace cameras, DVRs, speed detectors, and crash recorders with one device.

All-in-One Enclosure

Radar, AI video, and processor combined in a rugged anodized aluminum enclosure. No external controller, no separate DVR, no extra hardware.

Sub-100ms Response

Detect, analyze, alert, and report, all in under 100 milliseconds. 20 data points per second processed locally on-device, with no cloud round-trip slowing decisions.

Built-In Alert Channels

Triggers dual air horns and LED warning lights on-site, plus email, SMS, wearable haptic alerts, and dashboard notifications. Every alert channel ships in the kit.

2 TB Onboard Storage

Retains a full year of event data on-device. Pull full incident clips, speed records, and detection logs without depending on network uptime.

Field-Proven at MoDOT

Missouri DOT moved from pilot testing to fleet-wide deployment. Alerts calibrated to seconds-to-collision thresholds specifically for active work zone safety.

TECHNICAL SPECS

Technical Specifications

Dimensions

4 × 5.85 × 1 inches (W×H×D)

102 × 148.7 × 25.6 mm (W×H×D)

1.72 lbs (780g)

Communications

100BaseT Ethernet

4G/5G LTE Cellular (FUSE-SIM only)

Circuits

Dedicated hardware acceleration for radar

Dedicated hardware acceleration for video analytics

Up to 8 GB RAM

Up to 2 TB onboard storage

Sensors

HD3D Radar

1080p HD Camera

Environmental Ratings

IP66 with CAT-6 cable connected properly

NEMA4 compliant

–30°C to 75°C

Power

PoE 802.3at/bt, 30W max

DOWNLOADS

Datasheets & Installation

Let's Build Safer Work Zones Together

Talk to an Omnisight engineer about deploying FusionBLADE on your work zone, striping crew, or emergency response fleet. Field-proven through Missouri DOT testing and now in fleet-wide deployment.

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Frequently Asked Questions About FusionBLADE

What does FusionBLADE stand for?

Backwards Looking Advanced Detection Engine: a work zone safety sensor that mounts on the attenuator truck and watches oncoming traffic with fused HD3D radar and AI HD video.

How is FusionBLADE different from FusionSensor?

FusionSensor is fixed roadside infrastructure serving many applications. FusionBLADE is purpose-built for mobile work zones: it rides the TMA truck, looks backward at approaching traffic, and times alarms from each vehicle's speed and distance.

What alarms can FusionBLADE trigger?

Horn and strobe alarms on site, dynamic message signs, and contractor safety platforms and mobile apps, all fired simultaneously in under a second.

Was FusionBLADE field tested?

Yes, through months of side-by-side testing with MoDOT crews on live work zones, iterating alarm timing and firmware from operator feedback.

Does FusionBLADE record incidents?

Yes. It provides full incident playback fused with the radar point cloud, giving agencies the record they need for post-crash analysis.

Does FusionBLADE collect traffic data too?

Yes. Every deployment also delivers FHWA vehicle classification, speed, and lane position for every passing vehicle, a complete traffic study alongside the safety alerts.